{"id":1827,"date":"2025-11-27T16:23:37","date_gmt":"2025-11-27T10:53:37","guid":{"rendered":"https:\/\/blogs.infosys.com\/engineering-services\/?p=1827"},"modified":"2025-11-27T16:23:37","modified_gmt":"2025-11-27T10:53:37","slug":"condition-based-monitoring-in-mii-cbm-in-mii","status":"publish","type":"post","link":"https:\/\/blogs.infosys.com\/engineering-services\/industrial-iot\/condition-based-monitoring-in-mii-cbm-in-mii.html","title":{"rendered":"Condition-Based Monitoring in MII (CBM in MII)"},"content":{"rendered":"<p><strong>Condition-Based Monitoring (CBM)\u00a0<\/strong><\/p>\n<p>CBM is a strategic approach to maintenance that leverages real-time data from manufacturing systems to monitor the health and performance of assets.\u00a0It\u2019s essential for enabling\u00a0predictive maintenance, real-time equipment monitoring, and operational efficiency\u00a0in manufacturing environments.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"size-full wp-image-1828 aligncenter\" src=\"https:\/\/blogs.infosys.com\/engineering-services\/wp-content\/uploads\/2025\/11\/CBM-in-MII_1.png\" alt=\"\" width=\"579\" height=\"386\" \/><\/p>\n<p><strong>Overview:<\/strong><\/p>\n<p>CBM is a maintenance strategy that monitors the actual condition of assets to decide what maintenance needs to be done. It helps avoid unnecessary maintenance and prevents unexpected equipment failures.<\/p>\n<p><strong>Components of CBM:<\/strong><\/p>\n<p>Real-time data acquisition\u00a0from machines, sensors, and control systems.<br \/>\nEvaluation of asset conditions\u00a0against predefined thresholds or standards.<br \/>\nTriggering alerts or maintenance actions\u00a0when deviations are detected.<br \/>\nThis approach helps organizations move from reactive or time-based maintenance to a more\u00a0predictive and efficient maintenance strategy.<\/p>\n<p><strong>Why CBM is Imperative in Manufacturing Industry<\/strong><\/p>\n<p>CBM (Condition-Based Monitoring) is essential because it transforms traditional maintenance into a data-driven, proactive strategy:<\/p>\n<p>1. Real-Time Equipment Monitoring<\/p>\n<p>Connects shop floor systems (PLCs, SCADA, DCS) with enterprise platforms like SAP ERP.<br \/>\nEnables continuous data capture (e.g., temperature, vibration, pressure) for accurate equipment health assessment.<br \/>\n2. Predictive Maintenance Enablement<\/p>\n<p>Uses analytics to detect anomalies and forecast failures.<br \/>\nShifts maintenance from reactive to predictive, reducing emergency repairs.<br \/>\n3. Quality &amp; Compliance Assurance<\/p>\n<p>Maintains equipment within operational thresholds.<br \/>\nEnsures consistent product quality and adherence to regulatory standards.<br \/>\n<strong>Benefits of CBM<\/strong><\/p>\n<p>CBM delivers measurable improvements across operations, maintenance, and cost control:<\/p>\n<p>\u2705 Operational Efficiency<\/p>\n<p>Minimizes unplanned downtime through early issue detection.<br \/>\nImproves production continuity and throughput.<br \/>\n\ud83d\udcb0 Cost Optimization<\/p>\n<p>Reduces unnecessary preventive maintenance.<br \/>\nAvoids costs from unexpected breakdowns and over-servicing.<br \/>\n\ud83d\udd27 Asset Longevity<\/p>\n<p>Prolongs equipment life through timely interventions.<br \/>\nEnhances ROI on capital assets.<br \/>\n\ud83d\udd04 SAP ERP\/PM Integration<\/p>\n<p>Automatically triggers maintenance notifications or work orders.<br \/>\nStreamlines the workflow from detection to resolution.<br \/>\n\ud83d\udcca Informed Decision-Making<\/p>\n<p>Provides real-time insights for prioritizing maintenance tasks.<br \/>\nEmpowers teams to act based on actual equipment condition.<br \/>\n<strong>Sample CBM dashboard<\/strong><\/p>\n<p>It provides the complete view of the alerts (Critical and Warning alert types) against each line or machine in the facility. It also provides the list of Top 5 active alerts. The alerts shall be acknowledged by the maintenance team. \u00a0The dashboard also displays the CBM work order summary for the site along with details of the backlog work orders for CBM. The workorder count includes only the released work orders for CBM for the selected duration. The dashboard will be live with updates in near real time<\/p>\n<p>This dashboard will also provide the navigation to view information of any required site.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"size-full wp-image-1829 aligncenter\" src=\"https:\/\/blogs.infosys.com\/engineering-services\/wp-content\/uploads\/2025\/11\/CBM-in-MII_2.png\" alt=\"\" width=\"745\" height=\"627\" \/><\/p>\n<p><strong>Conclusion<\/strong><\/p>\n<p>The Condition Based Monitoring solution is basically intended to be used by the plant managers, asset care Managers, production and maintenance supervisors and leads, that enables them to take in-time corrective measures eventually maximizing the productivity and enhancing asset life while minimizing any impact on the asset health and maintenance activities. It further leads improved uptime and maintenance cost reductions.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Condition-Based Monitoring (CBM)\u00a0 CBM is a strategic approach to maintenance that leverages real-time data [&hellip;]<\/p>\n","protected":false},"author":739,"featured_media":0,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[4],"tags":[156],"coauthors":[155],"class_list":["post-1827","post","type-post","status-publish","format-standard","hentry","category-industrial-iot","tag-cbm-in-mii"],"acf":[],"_links":{"self":[{"href":"https:\/\/blogs.infosys.com\/engineering-services\/wp-json\/wp\/v2\/posts\/1827","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/blogs.infosys.com\/engineering-services\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/blogs.infosys.com\/engineering-services\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/blogs.infosys.com\/engineering-services\/wp-json\/wp\/v2\/users\/739"}],"replies":[{"embeddable":true,"href":"https:\/\/blogs.infosys.com\/engineering-services\/wp-json\/wp\/v2\/comments?post=1827"}],"version-history":[{"count":5,"href":"https:\/\/blogs.infosys.com\/engineering-services\/wp-json\/wp\/v2\/posts\/1827\/revisions"}],"predecessor-version":[{"id":1837,"href":"https:\/\/blogs.infosys.com\/engineering-services\/wp-json\/wp\/v2\/posts\/1827\/revisions\/1837"}],"wp:attachment":[{"href":"https:\/\/blogs.infosys.com\/engineering-services\/wp-json\/wp\/v2\/media?parent=1827"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/blogs.infosys.com\/engineering-services\/wp-json\/wp\/v2\/categories?post=1827"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/blogs.infosys.com\/engineering-services\/wp-json\/wp\/v2\/tags?post=1827"},{"taxonomy":"author","embeddable":true,"href":"https:\/\/blogs.infosys.com\/engineering-services\/wp-json\/wp\/v2\/coauthors?post=1827"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}